(PDF) Robust control of a SAG mill

Hl—controller design for SAG mill The first step in the design of a robust controller for the SAG mill involves obtaining linear dynamic models (expressed as transfer functions) for the impact of the manipulated variable (i.e. feed flowrate) and the disturbance (i.e. the F80 parameter) on the variable to be controlled (i.e. the SAG mill power ...

LoadIQ – The New State of the Art Approach for …

In this webinar you will learn: The fundamentals of SAG mill optimization and control. How recent developments in instrumentation can account for liner wear and ore variation in real-time. What is needed to upgrade your …

Used Ball & Sag Mills for Sale | Mining | Surplus …

Get email updates for newly added Grinding Mills - Ball, Pebble, Sag, Mining. New Listing Alert. 4' x 4' Eimco, ball mill, 30 HP, Mill configured for wet grinding and overflow discharge ... x 14' long, driven by 800 HP …

Ball Mill vs SAG Mill: What's the Difference?

As a general rule, SAG mills tend to be more expensive to acquire and maintain than ball mills, however, the cost-benefit analysis must consider the total cost of operation over the life of the mill. ... Pest Control (41) …

SAG Mill Control: It Shouldn't be that Hard

SAG mill control fundamentally means managing the load in the mill by adjusting the feed rate of ore to the mill and/or manipulating the rotational speed of the mill. The best way …

CURRENT TRENDS IN SAG AND AG MILL OPERABILITY AND CONTROL …

SAG mill control on two sites in Australia that have adopted the new . control technology developed by Manta Controls called the Manta . Cube. OVERVIEW OF THE MANTA CUBE .

(PDF) Reinforcement learning control of a SAG mill grinding …

As an example, the authors present the use of reinforcement learning for the control of a SAG mill closed with a pebble crusher using industrial data from an operation. A comparison with advanced ...

Blast fragmentation for maximising the SAG mill throughput …

Semantic Scholar extracted view of "Blast fragmentation for maximising the SAG mill throughput at Porgera goldmine" by C. Grundstrom et al. ... Application of digital image analysis for monitoring the behavior of factors that control the rock fragmentation in opencast bench blasting: A case study conducted over four opencast coal mines of the ...

Minding the Grind: Maintenance Options to …

When SAG mill liner bolts loosen, break or stretch beyond limits, liner impairment and degraded performance are generally next on the agenda, followed by mill stoppage for repair or replacement. ... McLellan …

A Comprehensive Guide to SAG Mill Operation

Q1. What is a SAG mill used for? A SAG mill is used to grind and crush large pieces of rock into smaller pieces of rock, gravel, or dust. It is commonly used in the mining industry. Q2. How does a SAG mill work? A SAG mill uses a combination of impact and attrition to grind the material.

Advanced mill liner wear measurement and prediction …

Understand liner wear and you can better control your mill's performance. Which is the insight that our advanced liner profiling and 3D scanning solutions provide. Putting you in the driver's seat to better results. ... Increasing throughput and capacity in your SAG mill. Keep exploring. Stories from FL. News. 26 August 2024. FLS at ...

CONGA: THE WORLD'S FIRST 42 FOOT DIAMETER 28 …

1 CONGA: THE WORLD'S FIRST 42 FOOT DIAMETER 28 MW GEARLESS SAG MILL T. Orser1, V. Svalbonas 2 and *M. Van de Vijfeijken 3 1Newmont Mining Corporation 10101 East Dry Creek Road Englewood, CO 80112, USA 2Metso Corp. 2715 Pleasant Valley Rd.

Autogenous Grinding & Semi Autogenous Grinding …

An autogenous circuit is difficult to control final grind. Autogenous plus crusher. This circuit was difficult to control and resulted in low tonnage. ... Semi-autogenous plus ball mill has been the "work horse" of mills. SAG vs Ball Mill Advantages . AG & SAG Mill Grinding Compared – Which is Best. Grinding rods and balls can be …

Orezone/IAMGOLD Essakane Gold Mine

MMD mineral sizers, FL SAG and Ball mills, Multotec cyclone clusters, Falcon concentrators, Gekko intense cyanidation reactor, Kemix agitators and carbon screens, Outokompu tailing thickener and Linde pressure-swing-adsorption unit ... However, on assuming ownership control, IAMGOLD changed the project execution …

[PDF] OPTIMAL SAG MILL CONTROL USING VIBRATION

Recent developments in low power wireless and Digital Signal Processing (DSP) technologies have given rise to a new system that can monitor vibrations in real-time on the rotating surface of SAG, AG, and Ball mills. Specifically designed for the SAG mill, a new device is presented that digitizes and processes vibration from three key points on the …

Unlock SAG mill capacity with process control optimisation

The basic strategy works by maximizing the SAG mill power, using a microphone or vibration sensor on the shell to indicate when the impact energy is low, and when the …

SAG Mill Process Control

For SAG Milling, optimizing the throw and converting the available electrical energy (installed motor power) to potential energy (height of throw, trajectory) to kinetic energy (rock breakage) is the key function. …

How to Control a SAG Grinding Mill Circuit

The mill operator then needs some way of balancing the distribution of this critical sized material between the primary and secondary mill as an onstream operating control. This would allow the operator to adjust the workload between the primary and secondary mill as the ore changes so one will not be overloaded and the other underfed.

Advanced mill liner wear measurement and …

Understand liner wear and you can better control your mill's performance. Which is the insight that our advanced liner profiling and 3D scanning solutions provide. Putting you in the driver's seat to better results. ...

AN UPDATED DATA SET FOR SAG MILL POWER MODEL …

A data set of mill operating data is collected from published information and compared to predictions made by two published mill power draw models for SAG mills (Austin's SAG model and Morrell's C-model). A third model (Hogg and Fuerstenau) is fit to each survey and the principal fitting parameter is tabulated. Power measurement

Robust Multivariable Predictive Control Strategy on SAG Mills…

SAG Mill Control Strategy using Profit Controller "ProfitSAG" applications have been implemented using Honeywell technology called "Profit ControllerTM"; this is a Multivariable Predictive Control algorithm based on models, also known as RMPCT (Robust Multivariable Predictive Control Technology). As its name points out, this …

FL SAGwise™ to revolutionise mill liner protection

The system is based on acoustic sensors and proprietary process control software to predict and adjust the SAG mill operation according to impacts on the mill and other main process variables. King Becerra, FL Global Product Line Manager – Process Optimisation told IM : "There are eight audio sensors on a bidirectional mill, …

Mill power draw models

Most surveys report power values as they are measured in the plant distributed control system (DCS), which is usually relative to the motor input power. ... The design of mill liners and SAG mill discharge grates will have a large effect on how efficiently the mill operates and the circuit throughput. All models generally assume that a mill is ...

Real-Time Simulation and Control of a SAG Mill

In many SAG mills, oil pressure is also used to provide an indirect measurement of the mill load. It is commonly assumed that SAG mill control can only be successfully accomplished using advanced control methods such as model predictive control and expert systems.

BrainWave SAG mill

With improved SAG mill control stability, the mill load can be optimized to increase crushing performance and production capacity. Contact us ANDRITZ Inc. United States of America +1 (770) 640 2500 . automation-sales@andritz Get in contact Download BrainWave control solutions for mining operations.

Optimal mill loading with LoadIQ

Automatically determines the optimial SAG mill load for all grinding conditions and sets the load target in real-time. ... Integrates well with existing control systems. If you already have an expert system and don't want to use the LoadIQ automatic adjustments, LoadIQ compliments any existing expert system grinding strategy by providing ...

Semi Autogenous Grinding (SAG) Mill For Sale, Sag Mining

The filling rate of steel ball in the shell of the semi-autogenous mill is a main item to distinguish SAG mill and autogenous mill. In order to eliminate the impact of the accumulation of rock, the autogenous mill allows to add about 3% of the ball (Φ80 ~ Φ120), SAG mill steel ball filling is generally 8% ~ 12%, even up to 15%.

FL Launches SAGwise™ Total Process Control, a …

FL launches a sensory and process optimization system designed to optimize the use of the three main consumables in SAG milling: power, media, and liners. The …

BrainWave SAG mill

Fortunately, the patented BrainWave controller has a unique ability to model SAG mill behavior so that responsive, precise control is possible. BrainWave accounts for changes in mill rotation, recycled pebbles, and …

About Control Southern

The company bec ame Control Southern with a name change in 1983, and in 1986 acquire d the northern two-thirds of Alabama as part of their Fisher Controls representative territory. Control Southern move d its headquarters to Suwanee, Georgia in 1995. Doug Turner took leadership of Control Southern in 2005 and remains today as the current ...