Coke Manufacturing

286. Coke Manufacturing. Industry Description and Practices. Coke and coke by-products, including coke oven gas, are produced by the pyrolysis (heating in the absence of air) of …

Effect of washing and stamping on coke making …

Beneficiation and pre-treatment technology like stamping of coal mass prior to carbonisation are considered to be effective in producing such coke.

Beneficiation, sintering, and processing of raw materials …

Economic evaluation of beneficiation. Investigations were also undertaken on beneficiation of low grade magnetite ore from Salem. In the present paper, some general observations have been presented which are based on the experimental results obtained on Indian iron ores. 1/30 TABLE II Dry screening fraction wt % Fe Si02 A1503 —lin fraction

Studies on increased utilization of high-ash Indian coal in coke-making

DOI: 10.1080/19392699.2024.2336071 Corpus ID: 268905050; Studies on increased utilization of high-ash Indian coal in coke-making @article{Malik2024StudiesOI, title={Studies on increased utilization of high-ash Indian coal in coke-making}, author={Kashi Nath Malik and Satadal Ghorai and Arup Kumar Mandal}, …

Industrial perspective of the cokemaking technologies

Medium coking coals are those which, with or without beneficiation, produce slightly inferior quality coke and when used in the blend with suitable matching coal can produce coke of metallurgical specification. ... The practice of choosing high quality 1/3 coking coal for coke making in capital steel. Proceedings of the 5th International ...

Efficacy of Pilot Scale Batac Jig on LVC Coal Utilization for Coke Making

The focus of present research is to see the effectiveness of Pilot scale Batac jig for beneficiation of coarse (− 13 + 1 mm) low volatile coking coal from Jharia through a series experimentation ...

Coke Making Services

With our expertise in consultancy, technologies and services, we help to design the best blends that meet our clients' demands. For more than 70 years DMT has been collecting data from steel coke inspections, coal blend carbonization tests and coking processes, which are done in parallel in different scale coking environments.

Understanding the Impact of Coal Blend Properties on …

Coke has high carbon content and few impurities acts as a fuel for iron making process. It is the solid carbonaceous material derived from destructive distil-lation of coking coal.

Raw material preparation and coal refinement | DMT GROUP

Mineral beneficiation is a process that seeks to improve the quality and value of ore by cleaning and purifying it. Impurities and other contents are separated to achieve a higher purity of the ore or coal and prepares it for further processing. ... Our experience in coke-making is exceptional and we provide a comprehensive range of services ...

Mohana Rao

Efficacy of Pilot Scale Batac Jig on LVC Coal Utilization for Coke Making. Transactions of the Indian Institute of Metals 2023-06 | Journal article DOI: 10.1007/s12666-023 ... Beneficiation of difficult-to-wash Indian low volatile coking coal …

A Study on High-Grade Iron ore Beneficiation to Reduce

The blast furnace route of iron making is predominant in India. Blast furnace (BF) process of iron making is a process where liquid iron (hot metal) and liquid slag are produced by the reduction of iron-bearing materials (sinter and/or pellet and lump ore) with coke and by fluxing of the gangue material of the feed materials (IBM 2011). …

A Novel Technique for Making Cold Briquettes for …

coke fines are generated during the coke . making, and iron ore fines are gen. erated during mining of iron ore. Although iron ore fines are used for making pellet after beneficiation . still, it generates a . huge. quantity of iron ore waste during beneficiation with comparatively lower iron content. In the present study, briquettes are . made ...

TATA STEEL

We produce steel through the conventional blast furnace route. Raw materials are converted to hot metal and crude steel through various processes including coke making, sinter making and pelletisation. The processes are designed to deliver high productivity with the available resources while managing slag rate and steelmaking requirements.

Mineralogical Study of Beneficiated and Carbonized Indian …

Distribution of mineral matter in coking coal plays a significant role in achieving the desired product for blast furnace and coke-making operations. The present paper reports a case study on the distribution and nature of mineral matter in Indian coking coals at varying densities with respect to the coal's beneficiation behavior.

Introduction to Iron ore Pellets and Pelletizing processes

Raw material preparation – During the process for pelletization iron ore concentrate from iron ore beneficiation plant is dried and heated to around 120 deg C. The dried material is fed to the ball mill for grinding. ... decomposition of carbonates and hydrates takes place. Gasification of solid fuels like coal or coke and conversion of iron ...

Understanding the Impact of Coal Blend Properties on the Coke …

Abstract The coal blends are used for both top and stamped charged coke oven batteries in Steel Plants which are consists of more than 5 to 7 individual coal sources depending upon the availability of coking coal. The blast furnace (BF) coke produced from the coke oven batteries are feed into both small and larger BF. The consistency of coke …

Mineral Beneficiation and Processing of Coal | SpringerLink

The beneficiation techniques adopted for washing thermal coals are much simpler and easier to operate than the metallurgical coals. Generally, froth flotation is not employed for treating the fine fraction of thermal coals, which evades the requirement of associated pumping and feeding …

Thermal Coal Drying and Beneficiation Systems

† Anthracite coal for additives in the steel making industry † Beneficiation of PRB coals † Metallurgical grade bituminous coals used in making coke † Beneficiation of lignite coals † Bituminous coals used in direct steel making processes † Lignite coals prior to gasification or liquefaction such as the "Corex" process

Towards a Sustainable and Enhanced Iron Ore Recovery: Bio-beneficiation …

Iron ore is essential in steel making; however, high-grade ores have diminished, making low-grade ores inevitable. These low-grade iron ores need further beneficiation to upgrade the iron content. Currently, traditional physical and chemical methods are utilized and are not environmentally friendly. Bio-beneficiation techniques …

Utilization of High Ash, Low Volatile Coking Coals of Jharia …

The focus of present research is to see the effectiveness of Pilot scale Batac jig for beneficiation of coarse (− 13 + 1 mm) low volatile coking coal from Jharia through a series experimentation ...

‪Mohana Rao Andavarapu‬

Beneficiation of difficult-to-wash Indian low volatile coking coal fines by Falcon concentrator. MR Andavarapu, A Vidyadhar, R Prasad ... Efficacy of pilot scale batac jig on LVC coal utilization for coke making. MR Andavarapu, A Vidyadhar, R Prasad, M Sahoo. Transactions of the Indian Institute of Metals 76 (6), 1553-1561, 2023. 2:

Coal Beneficiation Technology for Coking & Non-Coking …

Beneficiation of a high-ash (35%) medium coking coal to obtain a low-ash (12%) clean coal product is investigated. ... which is the specific property required in order to make coke suitable for making steel. Coke quality is largely influenced by coal rank, composition, mineral content and the ability to soften when heated, become plastic, and ...

Bauxite Beneficiation: An Approach to Value Addition in …

Keeping the above characteristics in view, several west coast lateritic bauxite mines of India employ dry crushing−screening process to bring down silica content from the metallurgical grade bauxite [].Recently, a bauxite mine of Guinea known as AGB2A has also adopted the dry beneficiation procedure to cut down silica from about 7% to below 3%, …

Efficacy of Pilot Scale Batac Jig on LVC Coal Utilization for Coke Making

The focus of present research is to see the effectiveness of Pilot scale Batac jig for beneficiation of coarse (− 13 + 1 mm) low volatile coking coal from Jharia through a series experimentation wherein appropriate diverse process parameters were exploited for definitive study. The feed coal properties were measured in terms of proximate and …

Statistical modelling and optimization study for beneficiation of

In India, there is a limited resource of prime coking coal, because of which these low-grade high ash semi-coking coals may be used for the coke making after beneficiation. The objective of the present investigation was to study the beneficiation of semi-coking coal using allflux separator that uses the principle of liquid–solid fluidization ...

Steelmaking Slag Beneficiation by Magnetic Separator and …

The beneficiation possibilities of represen tative samples of the BOF slag were . investigated. Firstly, ... Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm ...

Degradation of Structure and Properties of Coke in Blast …

Coke is an indispensable material in the blast furnace (BF) iron-making, playing a crucial role in providing heat for the blast furnace operation, providing carbon monoxide for reduction, carburizing to the iron, and supporting the furnace stack to keep it permeable [1,2,3,4].Then the degradation and fines generation of coke is carried out at …

Mineralogical Study of Beneficiated and Carbonized Indian

The metallurgical coal in India contains high ash content (mineral matters), is rich in inertinite, and requires optimization before its proper utilization. Distribution of …

Statistical modelling and optimization study for beneficiation …

Abstract. Coking coals are used for metallurgical purposes and the majority of it being used for iron and steel making. In India, there is a limited resource of prime …

Existing and New Processes for Beneficiation of Indian …

The iron ore industries of India are expected to bring new technologies to cater to the need of the tremendous increase in demand for quality ores for steel making. With the high-grade ores depleting very fast, the focus is on the beneficiation of low-grade resources. However, most of these ores do not respond well to the conventional …